Appendix: General Certification Information
The S5000 Transmitter, S5000 Junction Box, and Digital Sensor have the following certifications/approvals: ATEX, UKCA, IECEx, CSA, FM,INMETRO, DNV·GL Type Approval. They also comply to the EMC, Radio Equipment and Marine Equipment Directives. The S5000 Transmitter and Junction Box have a Type 4X and IP66 environment rating. The Digital Sensor with frit has a Type 3X and IP65 rating while the Digital Sensor without frit has an IP55 rating.
S5000 Transmitter, Junction Box, and JB5000 Junction Box
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U.S. Division Hazardous Locations as defined by the NEC |
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Class I, Division 1, Groups A, B, C, D; T5/T6* Class I, Division 2, Groups A, B, C, D; T4/T6* Class II, Division 1, 2 Groups E, F, G; Class III, Division 1,2; T6 (T5 under FM Approval) Class I, Division 1, Groups B, C, D; T5 (when using passive combustible or MOS sensor) Ta = -40°C to +75°C WITH RELAYS Ta = -50°C to +75°C WITHOUT RELAYS Ta = -40˚C to +75˚C WITH PASSIVE COMBUSTIBLE SENSOR Ta = -40˚C to +60˚C WITH PASSIVE MOS (H2S) SENSOR NOTE: See applicable product certificates for detailed certification information including possible limitations to the above information. *T6 applicable to junction boxes only when using passive combustible sensor CL I, Div 1, Group B, C, D; T5 TA= -40°C to +75°C when using passive MOS sensor CL I, Div 1, Group B, C, D; T5 TA= -40°C to +60°C |
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U.S. Zone Hazardous Locations as defined by the NEC |
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Class I, Zone 1, AEx db IIB+H2/IIC* T5/T6** Gb Class I, Zone 2, AEx nA nC*** IIC T4/T6** Gc Zone 21, AEx tb IIIC T85°C Db Class I, Zone 1 AEx db IIB +H2 T4 Gb (when using passive sintered sensors) Ta = -40°C to +75°C WITH RELAYS Ta = -50°C to +75°C WITHOUT RELAYS Ta = -40˚C to +70˚C WITH PASSIVE SINTERED SENSOR NOTE: See applicable product certificates for detailed certification information including possible limitations to the above information. *IIC for cemented window joint configuration **T6 applicable to junction boxes only ***nC not applicable to junction boxes |
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Canadian Division Hazardous Locations as defined by the CEC |
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Class I, Division 1, Groups A**, B, C, D; T5/T6* Class I, Division 2, Groups A, B, C, D; T4/T6* Class II, Division 1,2 Groups E, F, G; Class III, Division 1,2; T6 Class I, Division 1, Groups B, C, D; T5 (when using passive combustible or MOS sensor) Ta = -40°C to +75°C WITH RELAYS Ta = -50°C to +75°C WITHOUT RELAYS Ta = -40˚C to +75˚C WITH PASSIVE COMBUSTIBLE SENSOR Ta = -40˚C to +60˚C WITH PASSIVE MOS (H2S) SENSOR NOTE: See applicable product certificates for detailed certification information including possible limitations to the above information. *T6 applicable to junction boxes only **Applicable for cemented window joint configuration only |
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Canadian Zone Hazardous Locations as defined by the CEC |
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Ex db IIB+H2/IIC* T5/T6** Gb Ex nA nC*** IIC T4/T6** Gc Ex tb IIIC T85°C Db Class I, Zone 1 Ex db IIB +H2 T4 Gb (when using passive sintered sensors) Ta = -40°C to +75°C WITH RELAYS Ta = -50°C to +75°C WITHOUT RELAYS Ta = -40˚C to +70˚C WITH PASSIVE SINTERED SENSOR NOTE: See applicable product certificates for detailed certification information including possible limitations to the above information. * IIC for cemented window joint configuration ** T6 applicable to junction boxes only *** nC not applicable to junction boxes |
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ATEX/UKCA/IECEx/INMETRO Hazardous Locations (FM21ATEX0070X, FM21ATEX0072X, FM21UKEX0217X, FM21UKEX0219X, FMG 21.0019X,NCC 18.0097X) |
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Ex db IIB+H2/IIC* T5/T6** Gb Ex nA nC*** IIC T4/T6** Gc Ex tb IIIC T85°C Db Ex db IIB +H2 T4 Gb (when using passive sensors) Ta = -55°C to +75°C Ta = -40˚C to +70˚C WITH PASSIVE SINTERED SENSOR NOTE: See applicable product certificates for detailed certification information including possible limitations to the above information. * IIC for cemented window joint configuration ** T6 applicable to junction boxes only ***nC not applicable to junction boxes |
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Digital Sensor with Frit (Fine Threads) |
Digital Sensor without Frit (Coarse Threads) |
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U.S. Division Hazardous Locations as defined by the NEC: Class I, Division 1 & 2, Groups A, B, C, D; T5 Class II, Division 1 & 2, Groups E, F, G; Class III; T5 |
U.S. Division Hazardous Locations as defined by the NEC: Class I, Division 2, Groups A, B, C, D; T5 |
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U.S. Zone Hazardous Locations as defined by the NEC: Class I, Zone 1, AEx db IIC T5 Gb Class I, Zone 2, AEx db nA IIC T5 Gc Zone 21, AEx tb IIIC T85°C Db |
U.S. Zone Hazardous Locations as defined by the NEC: Class I, Zone 2, AEx nA IIC T5 Gc |
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Canadian Division Hazardous Locations as defined by the CEC: Class I, Division 1 & 2, Groups A, B, C, D; T5 Class II, Division 1 & 2, Groups E, F, G; Class III, T5 |
Canadian Division Hazardous Locations as defined by the CEC: Class I, Division 2, Groups A, B, C, D; T5 |
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Canadian Zone Hazardous Locations as defined by the CEC: Ex db IIC T5 Gb Ex db nA IIC T5 Gc Ex tb IIIC T85°C Db |
Canadian Zone Hazardous Locations as defined by the CEC: Ex nA IIC T5 Gc |
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ATEX/UKCA/IECEx/INMETRO Hazardous Locations (FM21ATEX0070X, FM21ATEX0072X, FM21UKEX0217X, FM21UKEX0219X, FMG 21.0019X, NCC 18.0097 X) Ex db IIC T5 Gb Ex db nA IIC T5 Gc Ex tb IIIC T85°C Db |
ATEX/IECEx/INMETRO Hazardous Locations (FM21ATEX0072X, FM21UKEX0219X, FMG 21.0019X, NCC 18.0097 X) Ex nA IIC T5 Gc |
WARNING!
Some toxic gases are provided in a fritless sensor housing. The fritless sensor housing is labeled as Div 2 or Zone 2 and is approved for Div 2 or Zone 2 installations only. The protection method is Nonincendive or Type n respectively. Ensure all components are approved for the wiring method being used and in accordance with the National Electric Code of the country of use, any applicable local regulations, and this manual.
Failure to follow this warning can result in serious personal injury or death.
Figure 37 Digital Sensor for Div 1 & 2, Zone 1 & 2 (Left) vs Digital Sensor for Div 2, Zone 2 only (right)
IR Sensor
See the applicable IR Sensor Instruction Manual (IR400 Sensor: P/N MANIR400; IR700 Sensor: P/N MANIR700), or certificates Sira 07ATEX1253X and IECEx SIR 07.0080X.
Passive Sensors
See certificates Sira 00ATEX1039U and IECEx SIR 07.0007U.
FM Approval
This approval does not include or imply approval of apparatus to which the subject instrument may be connected. In order to maintain an FM Approved system, the apparatus to which this instrument is connected, must also be approved by FM Approvals. As part of this approval, it was verified that optional communication functions of this gas detection instrument while operating at the maximum transaction rate do not adversely affect the gas detection operation and functions of the instrument. This approval, however, does not include or imply approval of the communications protocol or functions provided by the software of this instrument or of the communications apparatus or software connected to this instrument.
The S5000 Transmitter, S5000 Junction Box, JB5000, Digital Sensors (H2S, 500 ppm H2S, CO, O2, Combustibles), and Passive MOS H2S sensors also have FM Performance Approval for use in ordinary (nonhazardous) or hazardous locations.
The following information shall be noted for FM Approved configurations:
| • | The FM Approved Digital Sensors have an IP65 and TYPE 3X environmental rating, however if water is splashed onto the frit (also referred to as a flame arrestor), the sensor may not be able to detect gas for a period of up to 12 minutes. If water is splashed onto this element, use a cloth or paper towel to dab the frit in order to absorb any excess water. |
| • | The FM Approval requires that password protection for Bluetooth be enabled. |
| • | The Digital Sensor (O2) is not to be used in environments containing 5% (v/v) or more of carbon dioxide. |
| • | The Digital Sensor (O2) is unaffected by air velocities of up to 5 m/s. |
| • | The response and recovery times for the Digital Sensor (H2S, 500 ppm H2S, CO, O2) and Passive MOS sensor are as follows: |
| Specification | Digital Sensor | Passive MOS Sensor | ||
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| H2S | H2S 500 ppm | CO | H2S | |
| T20 | 4 sec | 4 sec | 6 sec | 1 sec |
| T50 | 8 sec | 7 sec | 8 sec | 1 sec |
| T90 | 16 sec | 28 sec | 15 sec | 2 sec |
| T10 (recovery) | 23 sec | 30 sec | 28 sec | 5 sec |
| Specification | Digital Sensor (O2) |
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| Tlowest alarm setpoint | 5 sec |
| Thighest alarm setpoint | 5 sec |
| • | The operating and storage temperature ranges are as follows: |
| Storage Temperature Range | Operating Temperature Range | Pressure Limits | |||
|---|---|---|---|---|---|
| min. °C | max. °C | min. °C | max. °C | ||
| S5000 without relays | -50 | +85 | -55* | +75 | 86 kPa – 108 kPa |
| S5000 with relays | -50 | +85 | -40 | +75 | 86 kPa – 108 kPa |
| Junction Box | -50 | +85 | -55* | +75 | 86 kPa – 108 kPa |
| Digital Sensor (H2S, CO) | -40 | +60 | -40 | +60 | 86 kPa – 108 kPa |
| Digital Sensor (H2S 500 ppm) | -40 | +60 | -40 | +50 | 86 kPa – 108 kPa |
| Digital Sensor (O2) | -40 | +60 | -40 | +60 | 86 kPa – 108 kPa |
| Passive MOS Sensor (H2S) | -50 | +85 | -40 | +60 | 86 kPa – 108 kPa |
| *Limited to -50°C if installed in Hazardous Locations | |||||
| • | The Accuracy spec. is as follows: |
| Accuracy | |
|---|---|
| Digital Sensor (H2S) | ±3 ppm or 10% of reading |
| Digital Sensor (H2S 500 ppm) |
±3 ppm or 10% of reading (-20°C to +40°C) ±20% of reading (-20°C to -40°C) ±25% of reading (+40°C to +50°C) |
| Digital Sensor (CO) |
±6 ppm or ±10% of reading (-10°C to +60°C) +15% of reading (-10°C to -20°C) -30% of reading (-20°C to -40°C) |
| Digital Sensor (O2) |
±0.5% O2 (FM 6340) ±0.2% (v/v) or ±2.5% of the measuring range (EN 50104) |
| Passive MOS Sensor (H2S) | ±3 ppm or 10% of reading |
WARNING!
| • | Read and understand all instructions, warnings and cautions prior to installation of any components of this system. |
| • | Open circuit before removing cover. |
| • | Sealing requirements: |
| ○ | Aluminum S5000 transmitter and Junction Box: A seal shall be installed within 18 in (450 mm) of the enclosure. |
| ○ | Stainless Steel S5000 transmitter, Junction Box, and JB5000: Seal is not required. |
| ○ | Stainless Steel S5000 transmitter and Junction Box with FM Approval: A seal shall be installed within 18 inches (450 mm) of the enclosure. |
| • | Transmitter and Junction Box - do not open when energized or when an explosive atmosphere is present. |
| • | Transmitter and Junction Box - live parts behind cover, open circuit before removing cover - do not contact. |
| • | Transmitter and Junction Box - potential electrostatic charging hazard. Clean equipment only with damp cloth. Failure to follow this warning can result in severe personal injury or loss of life. |
| • | Digital Sensor - do not separate when an explosive atmosphere is present. |
| • | No ingress protections claims are made for combustible gas detection performance. |
| • | For safety reasons this equipment must be operated and serviced by qualified personnel only. Do not operate this equipment until after the instruction manual is read and understood for proper installation and operation. |
| • | High off-scale reading may indicate explosive concentration. |
| • | Wiring to or from this device, which enters or leaves the system enclosure, must utilize wiring methods suitable for Class I, Division 2/Zone 2 hazardous locations, as appropriate for the installation. |
| • | Explosion hazard: Do not connect or disconnect when energized. |
| • | Use cable with insulation rated at least 24°C above the surrounding ambient. |
| • | As part of this Approval, it was verified that optional communication functions of this gas detection instrument while operating at the maximum transaction rate do not adversely affect the gas detection operation and functions of the instrument. This Approval, however, does not include or imply Approval of the "SafeSwap" feature, communications protocol or functions provided by the software of this instrument or of the communications apparatus or software connected to this instrument. |
| • | Use of some accessories are not covered under the performance approval. Contact General Monitors for details. |
Specific Conditions of Use S5000 Transmitter
| • | Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic charge. Therefore, the equipment shall only be cleaned with a damp cloth. |
| • | For any sensors not specifically identified as having performance testing, the sensors shall require additional evaluation if used within a safety related system. |
| • | This fixed equipment apparatus is exclusively designed for field mounting in the vertical orientation with restrictions placed around the conduit entry locations permitted for connection of all sensors. The equipment is subject to the installation and orientation requirements defined in the product manual. |
| • | The flameproof joints shall not be repaired.It is recommended to end users to seek guidance provided in EN 60079-29-2 for installation, use and maintenance of gas detectors for flammable gases and other applicable gases. |
| • | Guidance for functional safety of fixed gas detection systems are set out in EN 60079-29-3 which has not been covered in the scope of this assessment. |
Specific Conditions of Use S5000 Junction Box
| • | Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic charge. Therefore, the equipment shall only be cleaned with a damp cloth. |
| • | The flameproof joints shall not be repaired. |
Specific Conditions of Use Digital Sensor
| • | Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic charge. Therefore, the equipment shall only be cleaned with a damp cloth. |
| • | For any sensors not specifically identified as having performance testing, the sensors shall require additional evaluation if used within a safety related system. |
| • | The flameproof joints shall not be repaired. |
| • | If the sensor is uninstalled, the equipment instruction manual shall be referenced prior to reinstalling. |
| • | The Digital Sensor is provided with a ¾“ NPT thread and shall only be connected to a suitably certified enclosure. The installation to the certified enclosure shall be with five fully engaged threads, tightened wrench-tight. |
| • | The Digital Sensor shall be connected directly to a suitably certified junction box or instrument for the hazardous area of installation and thereby provide Ex protection for the flying lead connections. |
| • | For combustible gas detection performance applications, the appropriate Digital Sensor model number shall only be used to construct the S5000 Gas Monitor fixed gas detection system; mounted onto either the S5000 transmitter,S5000 Junction Box enclosure, or JB5000 Junction Box enclosures and receive power and control from the transmitter. |
| • | The Ingress Protection rating is exclusively based upon the installation instruction for orientation specified in the operating manual. |
| • | The Digital Sensor shall only be installed for external connection to suitably certified equipment (transmitters) providing transient protection set at a maximum transient overvoltage of 119 V (140% of 85 Vpeak). |
| • | The Digital Sensor shall only be fitted to enclosures having a maximum reference pressure of 34.4 bars or lower. It is recommended to end users to seek guidance provided in EN 60079-29-2 for installation, use and maintenance of gas detectors for flammable gases and other applicable gases. |
| • | Guidance for functional safety of fixed gas detection systems are set out in EN 60079-29-3 which has not been covered in the scope of this assessment. |
Specific Conditions of Use Relating to EN 50271
| • | The user shall comply with the requirements given in the manufacturer’s user documentation in regards to all relevant functional safety aspects such as application of use, installation out of hazardous areas, operation, maintenance, proof tests, maximum ratings, environmental conditions, and repair. |
| • | Selection of this equipment for use in safety functions, configuration, overall validation, maintenance and repair shall only be carried out by competent personnel, observing all the manufacturer’s conditions and recommendations in the user documentation. |
| • | The safety related device must be functioning and powered independently of any control devices required for operation. |
| • | The proof test interval for the S5000 safety function is 3 months. |
| • | Further assessment shall be required when the safety device is combined with specific Equipment under Control and before the safety device is used to control risks of explosion. |
Failure to follow these warnings can result in serious personal injury or death.
Appendix: HART Specific Information
The S5000 Gas Monitor is available with an optional HART (Highway Addressable Remote Transducer) output communications protocol. With this option, the S5000 complies with HART Protocol Revision 7 and uses the 16-bit manufacturer and device codes. This document specifies all the device specific features and documents HART Protocol implementation details (e.g., the Engineering Unit Codes supported). These specifications assume the reader is somewhat familiar with HART Protocol requirements and terminology.
This specification is a technical reference for HART-capable HOST Application Developers, System Integrators and knowledgeable End Users. It also provides functional specifications (e.g., commands, enumerations and performance requirements) used during Field Device deployment, maintenance, testing, and operations. It is recommended that the 4-20 mA output be the primary gas monitoring signal. The HART signal can be the secondary method.
Table 25 Device Identification
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Manufacturer Name |
General Monitors |
Model Name |
S5000 Transmitter |
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HART ID Code |
227 (0xE3) |
Device Type Code |
115 (0x73) |
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HART Protocol -Revision |
7 |
Device Revision |
1 |
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Number of Device Variables |
1/2 |
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Physical Layers Supported |
FSK, Wireless |
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Physical Device Category |
Transmitter |
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The 3.5 mA version of the IR400 is not compatible with the S5000. |